天然二(er)水石(shi)(shi)(shi)膏(gao)(gao)(CaSO4·2H2O)又稱(cheng)(cheng)為(wei)生(sheng)石(shi)(shi)(shi)膏(gao)(gao),經過煅(duan)(duan)燒(shao)、磨(mo)細可(ke)得β型(xing)半水石(shi)(shi)(shi)膏(gao)(gao)(CaSO4·1/2H2O),即建(jian)(jian)(jian)筑(zhu)(zhu)(zhu)石(shi)(shi)(shi)膏(gao)(gao),又稱(cheng)(cheng)熟石(shi)(shi)(shi)膏(gao)(gao)、灰泥。若煅(duan)(duan)燒(shao)溫度為(wei)190 °C可(ke)得模(mo)型(xing)石(shi)(shi)(shi)膏(gao)(gao),其細度和(he)白(bai)度均比建(jian)(jian)(jian)筑(zhu)(zhu)(zhu)石(shi)(shi)(shi)膏(gao)(gao)高。若將生(sheng)石(shi)(shi)(shi)膏(gao)(gao)在400-500 °C或高于(yu)800 °C下煅(duan)(duan)燒(shao),即得地板石(shi)(shi)(shi)膏(gao)(gao),其凝結、硬化較慢(man),但硬化后強度、耐磨(mo)性和(he)耐水性均較普通(tong)(tong)建(jian)(jian)(jian)筑(zhu)(zhu)(zhu)石(shi)(shi)(shi)膏(gao)(gao)為(wei)好。通(tong)(tong)常為(wei)白(bai)色(se)(se)、無色(se)(se),無色(se)(se)透明晶(jing)體稱(cheng)(cheng)為(wei)透石(shi)(shi)(shi)膏(gao)(gao),有時因含(han)雜(za)質而成灰、淺黃、淺褐等色(se)(se)。
石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)屬單斜晶(jing)(jing)系,解理度很高,容易(yi)裂開成薄片。將石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)加熱100~200°C,失去部分結(jie)(jie)晶(jing)(jing)水(shui)(shui)(shui),可(ke)得(de)(de)到(dao)半(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)。 α型(xing)半(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)結(jie)(jie)晶(jing)(jing)良好(hao)、堅實; β型(xing)半(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)是(shi)片狀并(bing)有裂紋(wen)的(de)晶(jing)(jing)體,結(jie)(jie)晶(jing)(jing)很細,比(bi)表(biao)面(mian)積(ji)比(bi) α型(xing)半(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)大得(de)(de)多。生產石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)制品(pin)(pin)時(shi), α型(xing)半(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)比(bi) β型(xing)需水(shui)(shui)(shui)量少,制品(pin)(pin)有較(jiao)高的(de)密實度和(he)(he)強(qiang)度。通常用(yong)蒸壓釜在飽和(he)(he)蒸汽(qi)介質中(zhong)蒸煉(lian)而成的(de)是(shi) α型(xing)半(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao),也稱高強(qiang)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao);用(yong)炒鍋或回轉窯(yao)敞開裝(zhuang)置煅(duan)(duan)煉(lian)而成的(de)是(shi)β型(xing)半(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao),亦即建筑(zhu)(zhu)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)。半(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)與水(shui)(shui)(shui)拌(ban)和(he)(he)的(de)漿體重新形成二(er)水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)、在干燥過(guo)程(cheng)中(zhong)迅速凝(ning)結(jie)(jie)硬(ying)(ying)化(hua)而獲得(de)(de)強(qiang)度,但遇水(shui)(shui)(shui)則軟化(hua)。石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)是(shi)生產石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)膠(jiao)凝(ning)材料(liao)和(he)(he)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)建筑(zhu)(zhu)制品(pin)(pin)的(de)主要原料(liao),也是(shi)硅酸鹽(yan)水(shui)(shui)(shui)泥的(de)緩凝(ning)劑。石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)經600~800°C煅(duan)(duan)燒(shao)后,加入少量石(shi)(shi)(shi)(shi)灰等催化(hua)劑共同(tong)磨細,可(ke)以得(de)(de)到(dao)硬(ying)(ying)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)膠(jiao)結(jie)(jie)料(liao)(也稱金氏(shi)膠(jiao)結(jie)(jie)料(liao));經900~1000°C煅(duan)(duan)燒(shao)并(bing)磨細,可(ke)以得(de)(de)到(dao)高溫(wen)煅(duan)(duan)燒(shao)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)。用(yong)這兩種(zhong)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)制得(de)(de)的(de)制品(pin)(pin),強(qiang)度高于建筑(zhu)(zhu)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)制品(pin)(pin),而且硬(ying)(ying)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)膠(jiao)結(jie)(jie)料(liao)有較(jiao)好(hao)的(de)隔熱性,高溫(wen)煅(duan)(duan)燒(shao)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)有較(jiao)好(hao)的(de)耐磨性和(he)(he)抗水(shui)(shui)(shui)性。
目前,我們公司可(ke)設計生(sheng)(sheng)產數十種規格的(de)生(sheng)(sheng)產線,并能(neng)根據用戶(hu)的(de)不(bu)同(tong)需求(qiu)量身定做不(bu)同(tong)生(sheng)(sheng)產工藝的(de)生(sheng)(sheng)產線。
階段
石膏粉生產(chan)線(xian)采用國內成熟(shu)先進的工(gong)藝設備,如立(li)式磨粉機、沸騰(teng)爐(lu)等。 |
階段
破碎(sui)機將大尺寸的石(shi)膏(gao)礦石(shi)破碎(sui)成小于30mm的小塊顆粒(li),輸(shu)送(song)磨機進行(xing)粉磨; |
第三(san)階段
選(xuan)粉機將粉磨(mo)后(hou)達(da)到產品(pin)所需(xu)細度的石膏生粉送入沸騰爐(lu)(lu)進行(xing)煅燒(shao),其余部分返回磨(mo)機進行(xing)再次粉磨(mo)直合格。沸騰爐(lu)(lu)是建筑石膏煅燒(shao)設(she)備(bei)中在我(wo)國應(ying)用廣的設(she)備(bei),該設(she)備(bei)結(jie)構簡單,操作方(fang)便。 |
第四階段(duan)
煅燒后的合格(ge)石膏粉(fen)送入熟料(liao)倉儲存或(huo)送入制品車間使用。 |
我(wo)公司設計的石膏(gao)粉生產線采用國內(nei)成(cheng)熟先進的工藝設備,如歐版(ban)T形(xing)磨等。歐版(ban)T形(xing)磨是建筑石膏(gao)煅燒設備中在(zai)我(wo)國應用廣的設備。結構簡(jian)單、小巧、生產能力大 設備結構緊湊、不易損(sun)壞、占地(di)面積小、耗損(sun)低操作方便(bian)。
新(xin)型(xing)建(jian)(jian)材(cai)(cai)具(ju)(ju)有(you)輕質(zhi)(zhi)、高強(qiang)度、保(bao)溫(wen)、節(jie)能(neng)(neng)、節(jie)土、裝(zhuang)飾等(deng)優(you)良特性(xing)。采用(yong)(yong)(yong)新(xin)型(xing)建(jian)(jian)材(cai)(cai)不(bu)(bu)但使房(fang)屋功(gong)(gong)能(neng)(neng)大(da)大(da)改善,還可(ke)以(yi)使建(jian)(jian)筑(zhu)(zhu)物內外更具(ju)(ju)現代(dai)氣(qi)息,滿足(zu)人們的(de)(de)(de)審美要求。新(xin)型(xing)建(jian)(jian)材(cai)(cai)的(de)(de)(de)性(xing)能(neng)(neng)和(he)(he)功(gong)(gong)用(yong)(yong)(yong)各(ge)不(bu)(bu)相(xiang)同(tong),生(sheng)(sheng)產新(xin)型(xing)建(jian)(jian)材(cai)(cai)產品的(de)(de)(de)原(yuan)材(cai)(cai)料(liao)及工(gong)藝方法也(ye)各(ge)不(bu)(bu)相(xiang)同(tong)。有(you)的(de)(de)(de)新(xin)型(xing)建(jian)(jian)材(cai)(cai)可(ke)以(yi)顯著減輕建(jian)(jian)筑(zhu)(zhu)物自重,為(wei)推廣輕型(xing)建(jian)(jian)筑(zhu)(zhu)結構(gou)創造了(le)條(tiao)件,大(da)大(da)加快了(le)建(jian)(jian)房(fang)速度。有(you)的(de)(de)(de)品種(zhong)重在(zai)花色,如裝(zhuang)飾裝(zhuang)修(xiu)材(cai)(cai)料(liao);有(you)的(de)(de)(de)品種(zhong)重在(zai)功(gong)(gong)能(neng)(neng),如保(bao)溫(wen)材(cai)(cai)料(liao);有(you)的(de)(de)(de)則通過深加工(gong)衍生(sheng)(sheng)出(chu)多個品種(zhong),如新(xin)型(xing)建(jian)(jian)筑(zhu)(zhu)板(ban)(ban)(ban)材(cai)(cai)等(deng)。以(yi)新(xin)型(xing)建(jian)(jian)筑(zhu)(zhu)板(ban)(ban)(ban)材(cai)(cai)為(wei)例。目前(qian)新(xin)型(xing)建(jian)(jian)筑(zhu)(zhu)板(ban)(ban)(ban)材(cai)(cai)有(you)幾(ji)十個品種(zhong),其中(zhong)紙面(mian)石膏板(ban)(ban)(ban)、玻璃纖維增強(qiang)水泥(GRC)板(ban)(ban)(ban)、無(wu)石棉硅鈣板(ban)(ban)(ban)是(shi)目前(qian)中(zhong)國(guo)生(sheng)(sheng)產量、應(ying)用(yong)(yong)(yong)普遍的(de)(de)(de)三(san)種(zhong)新(xin)型(xing)建(jian)(jian)筑(zhu)(zhu)板(ban)(ban)(ban)材(cai)(cai)。這三(san)種(zhong)板(ban)(ban)(ban)材(cai)(cai)不(bu)(bu)但所(suo)采用(yong)(yong)(yong)的(de)(de)(de)原(yuan)料(liao)不(bu)(bu)同(tong),生(sheng)(sheng)產工(gong)藝不(bu)(bu)同(tong),其性(xing)能(neng)(neng)和(he)(he)功(gong)(gong)用(yong)(yong)(yong)也(ye)不(bu)(bu)同(tong)。它(ta)們所(suo)用(yong)(yong)(yong)的(de)(de)(de)原(yuan)材(cai)(cai)料(liao)均為(wei)非(fei)金屬材(cai)(cai)料(liao)而且(qie)很容易得(de)到(dao),采用(yong)(yong)(yong)它(ta)們作為(wei)原(yuan)始(shi)板(ban)(ban)(ban)材(cai)(cai),再分別(bie)配(pei)上防滲、保(bao)溫(wen)、防火等(deng)功(gong)(gong)能(neng)(neng)材(cai)(cai)料(liao),采用(yong)(yong)(yong)復(fu)合技術,可(ke)生(sheng)(sheng)產出(chu)各(ge)種(zhong)輕質(zhi)(zhi)和(he)(he)性(xing)能(neng)(neng)優(you)越(yue)的(de)(de)(de)新(xin)型(xing)墻(qiang)體材(cai)(cai)料(liao)。